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CNC-controlled high-tech machines support prosthetics manufacturing
The idea for a new medical implant normally arises to meet a practical need. It is a long process before the implant is producible in quantity: Taking approximately 12 to 18 months from the first drawing, including the design and job planning, through the completed, approved implant.
"After receiving, for example, a request for a new product from an orthopedist, we first design and develop a prototype," explained Hans-Joachim Mahr, production manager at implantcast Corp. in Buxtehude, Germany (see sidebar). "The CNC controller assumes an important function for the transfer of the CAD/CAM data to the actual production. It supports the idea and the virtual model in a workpiece that the orthopedist then can hold in his hands for the first time."
The stock-removal process is the typical manner for manufacturing artificial bones made of titanium. At implantcast, for example, the production of hip implants runs on DMG turning-milling centers equipped with the Siemens CNC Sinumerik 840D sl.
Each implant also has an associated, specially tailored set of instruments required for the implantation. This includes, for example, a surgical rasp used to prepare the bone.